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SUMMARY
A small yet strategic global market, metal matrix composites are a critical and
essential element of many advanced technologies. The present state of the metal
matrix composite business, however, is changing. A global recession and 9-11
particularly affected commercial aerospace and other end-use markets for metal
matrix composites. At the same time, new entrants and expansions by existing
producers resulted in additional capacity.
While the military aerospace market remains an important target for metal matrix
composites, opportunities have emerged in other industries. The push for better
fuel economy and lighter vehicles has opened the door to expanded usage of metal
matrix composites in automobiles. Increasing performance of microprocessors has
resulted in heat-generating challenges. These have elicited increasing interest in thermal management applications for metal
matrix composites. Also, companies in the business are working to create new market opportunities.
This BCC report provides a detailed and comprehensive multiclient study of the global market for metal matrix composites
(MMCs) as well as potential business opportunities in the future. It includes thorough coverage of the underlying business issues
driving the market, as well as assessments of new and potential products that companies are developing.
SCOPE OF STUDY
The report contains:
- Analysis of the current global markets for metal
matrix composites and systems in detail
- Identification of the most promising market
opportunities
- Examination of end-use markets: ground
transportation, electronics, commercial and
defense aerospace, industrial and defense,
recreational equipment, etc.
- Coverage of the many issues concerning the
merits and future prospects for the business,
including corporate strategies, technologies,
and the means for providing these
products and service offerings
- Detailed coverage of regulatory and economic
issues
- A review of the industry and its structure,
and the many companies involved in providing
these materials and technologies
- Discussion of the competitive positions of
the main players and the strategic options
they face.
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- INTRODUCTION
- STUDY GOALS AND OBJECTIVES
- REASONS FOR DOING THE STUDY
- CONTRIBUTIONS OF THE STUDY AND FOR WHOM
- SCOPE AND FORMAT
- METHODOLOGY
- AUTHOR'S CREDENTIALS
- RELATED BCC WORK CREDENTIALS
- RELATED BCC REPORTS
- BCC ONLINE SERVICES
- DISCLAIMER
- SUMMARY
- Summary Table: GLOBAL METAL MATRIX COMPOSITES BY APPLICATION SEGMENTS, THROUGH 2010 (THOUSAND KILOGRAMS)
- Summary Figure: GLOBAL METAL MATRIX COMPOSITES BY APPLICATION SEGMENTS, 2001-2010 (THOUSAND KILOGRAMS)
- AN INTRODUCTION TO METAL MATRIX COMPOSITES
- OVERVIEW
- HISTORY OF MMC DEVELOPMENT
- HISTORY OF MMC DEVELOPMENT (CONTINUED)
- HISTORY OF MMC DEVELOPMENT (CONTINUED)
- MATRIX CONSTRUCTION
- MATRIX MATERIALS
- REINFORCEMENT MATERIALS
- Continuous-Fiber-Reinforced Systems
- Discontinuous-Fiber- or Whisker-Reinforced Systems
- Particle-Reinforced Systems
- TERMINOLOGY
- PROPERTIES AND STANDARDS
- Table 1 TYPICAL PERFORMANCE BENEFITS/DRAWBACKS OF METAL MATRIX COMPOSITES
- BARRIERS TO FURTHER ADOPTION
- HIGH COSTS OF PRODUCTION AND FINISHING
- AVAILABILITY CONSIDERATIONS
- TECHNICAL ISSUES
- INFORMATIONAL BARRIERS
- MAJOR INITIATIVES PROMOTING MMCS
- U.S. DOE
- DARPA
- ALMMC
- TMCTECC
- PNGV
- MMC-ASSESS
- TECHNOLOGY
- Table 2 GLOBAL MMC COMPOSITING/PRODUCTION MARKET BY TYPE OF METHOD: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- MOLTEN METAL PROCESSING
- STIR CASTING
- PRESSURELESS INFILTRATION
- PRESSURE INFILTRATION
- IN SITU PROCESSING
- SOLID-STATE PROCESSING
- POWDER METALLURGY
- Uniaxial Hot Pressing
- Hot Isostatic Pressing
- Cold Isostatic Pressing
- Powder Forging
- Uniaxial Cold Pressing and Sintering
- New Directions
- DIFFUSION BONDING
- THERMAL SPRAY TECHNIQUES
- OSPREY PROCESS
- PREFORM FABRICATION FOR INFILTRATION CASTING
- SLIP CASTING
- NEW DEVELOPMENTS
- SECONDARY PROCESSING AND FABRICATION METHODS
- MELTING AND CASTING TECHNIQUES
- THERMOMECHANICAL PROCESSING
- MACHINING
- METAL MATRIX COMPOSITE MATERIALS
- Table 3 GLOBAL MMC MATERIALS MARKET BY TYPE OF MATERIALS; VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Figure 1 VOLUME OF GLOBAL MMC MATERIALS BY TYPE, 2001-2010 (THOUSAND KILOGRAMS)
- Figure 2 VALUE OF GLOBAL MMC MATERIALS BY TYPE, 2001-2010 ($ MILLIONS)
- Aluminum Matrix Composites (Continued)
- REFRACTORY METAL MATRIX COMPOSITES
- NICKEL MATRIX COMPOSITES
- TITANIUM MATRIX COMPOSITES
- BERYLLIUM MATRIX COMPOSITES
- OTHER MATRIX COMPOSITE METALS
- NEW DIRECTIONS OF TECHNOLOGY: ANALYSIS OF PATENT TRENDS
- Figure 3 METAL MATRIX COMPOSITE PATENTS ISSUED BY YEAR, 1995-2004
- Figure 3 (CONTINUED)
- Table 4 MMC-RELATED PATENTS ISSUED BY MATERIAL, 2000-2004
- Figure 4 MMC-RELATED PATENTS ISSUED BY MATERIAL, 2000-2004 (%)
- Table 5 MMC-RELATED PATENT ACTIVITY BY COUNTRY MARKET, 1995-1999 AND 2000-2004
- Table 6 MMC-RELATED PATENTS ISSUED BY TYPE OF ORGANIZATION, 2000-2004
- Figure 5 MMC-RELATED PATENTS ISSUED BY TYPE OF ORGANIZATION, 2000-2004 (%)
- Table 7 MMC-RELATED PATENT ACTIVITY BY ASSIGNEE, 2000-2004
- Table 8 SINGLE PATENT ASSIGNEES OF MMC-RELATED PATENTS, EXCLUDING INDIVIDUALS, 2000-2004
- New Directions of Technology:…(Continued)
- METAL MATRIX COMPOSITE MARKETS
- Table 9 MMC APPLICATIONS BY MARKET SEGMENT
- Figure 6 VOLUME OF GLOBAL MMC MARKETS BY APPLICATION/SEGMENT, 2001-2010 (THOUSAND KILOGRAMS)
- Figure 7 VALUE OF GLOBAL MMC MARKETS BY APPLICATION/SEGMENT, 2001-2010 ($ MILLIONS)
- Table 10 GLOBAL MMC MARKETS BY APPLICATION/SEGMENT: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- GROUND TRANSPORTATION
- REGULATION PROMOTING MMC USE
- Regulation Promoting MMC Use (Continued)
- LIGHT VEHICLE DYNAMICS
- Figure 8 LIGHT VEHICLE ASSEMBLIES BY REGION, 1999-2010 (MILLION UNITS)
- DRIVESHAFTS
- Materials and Production
- Commercial Status
- Barriers to Entry
- BRAKE COMPONENTS
- Materials and Production
- Commercial Status
- Barriers to Entry
- CYLINDER LINERS
- Materials and Production
- Commercial Status
- Barriers to Entry
- PISTONS
- Materials and Production
- Commercial Status
- Barriers to Entry
- CONNECTING RODS
- Materials and Production
- Commercial Status
- Barriers to Entry
- PUSHRODS FOR VALVE TRAINS
- Materials and Production
- Commercial Status
- Barriers to Entry
- OTHER AUTOMOTIVE APPLICATIONS
- Crankshaft Damper Pulley Hub
- Snow Tire Studs
- Other
- RAIL VEHICLE APPLICATIONS
- Materials and Production
- Commercial Status
- Barriers to Entry
- GROUND TRANSPORTATION MARKET OUTLOOK
- Table 11 GLOBAL GROUND TRANSPORTATION MARKETS BY APPLICATION; VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Ground Transportation Market…(Continued)
- ELECTRONICS/THERMAL MANAGEMENT
- WIRELESS RF/MICROWAVE COMMUNICATIONS
- Materials and Production
- Commercial Status
- Commercial Status (Continued)
- Barriers to Entry
- MICROPROCESSOR LIDS AND HEATSPREADERS
- Materials and Production
- Commercial Status
- Barriers to Entry
- BASE PLATES FOR OTHER DEVICES AND MODULES
- Materials and Production
- Commercial Status
- Barriers to Entry
- OTHER APPLICATIONS
- ELECTRONICS/ THERMAL MANAGEMENT MARKET OUTLOOK
- Table 12 GLOBAL ELECTRONICS/THERMAL MANAGEMENT MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Electronics/Thermal…(Continued)
- Table 13 GLOBAL ELECTRONICS/THERMAL MANAGEMENT MARKETS BY MATERIAL; VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- AEROSPACE
- AEROSPACE (CONTINUED)
- AEROSPACE MARKET DYNAMICS
- Figure 9 LARGE COMMERCIAL AIRCRAFT DELIVERIES, 1995-2004
- OPPORTUNITIES FROM NEW PROGRAMS
- Figure 10 TRENDS IN THE DIFFUSION OF COMPOSITES IN SELECTED COMMERCIAL AND MILITARY APPLICATIONS
- Opportunities From New Programs (Continued)
- Opportunities From New Programs (Continued)
- ENGINE APPLICATIONS
- Materials and Production
- Commercial Status
- Actuator Pistons
- Bladed Rings
- Guide Vanes
- Links and Struts
- Shafts
- Other Components
- Barriers to Entry
- STRUCTURAL APPLICATIONS
- Materials and Production
- Commercial Status
- Ventral Fins
- Fuel Access Cover Doors
- Aircraft Landing Gear
- Aircraft Landing Gear (Continued)
- Helicopter Blade Sleeves
- Other Components
- Barriers to Entry
- SPACE APPLICATIONS
- Materials and Production
- Commercial Status
- Barriers to Entry
- AEROSPACE MARKET OUTLOOK
- Table 14 GLOBAL AEROSPACE MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 15 GLOBAL AEROSPACE MARKETS BY MATERIAL: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- INDUSTRIAL
- THERMAL PROCESSING
- NUCLEAR
- POWER TRANSMISSION
- OTHER APPLICATIONS
- Armor
- Tank Tread Components
- Magnetic Hard Disks
- High-Speed Machinery
- Other Defense and Industrial
- INDUSTRIAL MARKET OUTLOOK
- Table 16 GLOBAL INDUSTRIAL MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 17 GLOBAL INDUSTRIAL MARKETS BY MATERIAL: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- CONSUMER PRODUCTS
- GOLF CLUBS
- Materials and Production
- Commercial Status
- Barriers to Entry
- BICYCLE COMPONENTS
- Materials and Production
- Commercial Status
- Barriers to Entry
- OTHER CONSUMER PRODUCTS
- CONSUMER PRODUCTS MARKET OUTLOOK
- Table 18 GLOBAL CONSUMER PRODUCTS MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 19 GLOBAL CONSUMER PRODUCTS MARKETS BY MATERIAL: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- GLOBAL METAL MATRIX COMPOSITE REGIONAL MARKETS
- Figure 11 GLOBAL MMC SALES BY REGION, 1999-2005 (THOUSAND KILOGRAMS)
- Table 20 GLOBAL METAL MATRIX COMPOSITE MARKETS BY REGION, THROUGH 2010 (THOUSAND KILOGRAMS)
- NORTH AMERICA
- WESTERN EUROPE
- JAPAN
- REST OF WORLD
- INDUSTRY STRUCTURE AND STRATEGIC CHANGES
- Table 21 STRATEGIC ANALYSIS OF THE METAL MATRIX COMPOSITE MARKET
- INNOVATION AND RESEARCH AND DEVELOPMENT
- TECHNOLOGICAL STRATEGIES
- RESEARCH AND DEVELOPMENT FUNDING
- FUTURE TRENDS IN RESEARCH AND DEVELOPMENT
- MANUFACTURING STRATEGIES
- SCALE ECONOMIES AND VERTICAL INTEGRATION
- RAW MATERIALS
- LABOR
- COST STRUCTURE
- REGULATION
- FINANCIAL PERFORMANCE
- MARKETING
- PRICING AND BARGAINING POWER
- MARKET SEGMENTATION
- DIFFERENTIATION STRATEGIES
- RELATIONS WITH OEM CUSTOMERS
- GLOBAL MARKETING
- DISTRIBUTION
- OTHER MARKETING
- OTHER CONSIDERATIONS
- Figure 12 GLOBAL MMC PERCENT OF MARKET SHARE BY COMPANY, 2005 (%)
- CONSOLIDATION
- Consolidation (Continued)
- COMPANY PROFILES
- 3M
- 3M (CONTINUED)
- 3M (CONTINUED)
- ADMA PRODUCTS, INC.
- ADVANCED FORMING TECHNOLOGY
- ADVANCED FORMING TECHNOLOGY (CONTINUED)
- ADVANCED METAL TECHNOLOGIES, LTD.
- AEA TECHNOLOGY PLC
- AEROJET
- AEROSPACE METAL COMPOSITES LIMITED
- ALANX WEAR SOLUTIONS, INC.
- ALCAN INC.
- ALCOA INC.
- ALLISON ADVANCED DEVELOPMENT COMPANY
- ALLOYTIC CO., LTD
- ALYN CORPORATION
- AMERICAN METAL FIBERS INC.
- AMETEK
- ATD CORPORATION
- AZTEX, INC.
- BEKAERT FIBRE TECHNOLOGIES
- BRUSH ENGINEERING MATERIALS INC.
- CERAMICS PROCESS SYSTEMS CORP.
- CHESAPEAKE COMPOSITES CORPORATION
- CHROMALLY GAS TURBINE CORPORATION
- COLTRONICS CORP.
- COMPOSITE METAL TECHNOLOGIES PLC
- COMPOSITE TECHNOLOGY CORPORATION
- COMPOSITE TECHNOLOGY DEVELOPMENT, INC.
- CSM MATERIALTEKNIK AB
- DAIDO METAL CORPORATION
- DWA ALUMINUM COMPOSITES
- DYNAMET INCORPORATED
- DYNAMET INCORPORATED (CONTINUED)
- EDELSTHAL WITTEN-KREFELD GMBH
- ELECTRO FIBER TECHNOLOGIES LLC
- ELECTROVAC GES MBH
- ERG MATERIALS AND AEROSPACE CORPORATION
- ERBSLÖH AG
- FIBERNIDE, LTD.
- FMW COMPOSITE SYSTEMS, INC.
- FORSCHUNGSINSTITUT FÜR NICHTEISEN-METALLE-FREIBERG GMBH
- FOSTER-MILLER, INC.
- GENERAL ELECTRIC COMPANY
- GKN PLC
- GOODFELLOW CORPORATION
- HITACHI METALS, LTD.
- HONEYWELL INTERNATIONAL INC.
- INCO LIMITED
- KOLBENSCHMIDT PIERBURG AG
- LANXIDE CORPORATION
- LANXIDE CORPORATION (CONTINUED)
- LONDON & SCANDINAVIAN METALLURGICAL CO. LIMITED
- MAGNESIUM ELEKTRON
- MAHLE GROUP GMBH
- MATERIALS AND ELECTROCHEMICAL RESEARCH (MER) CORPORATION
- MATERIALS RESOURCES INTERNATIONAL
- MC-21, INC.
- M CUBED TECHNOLOGIES, INC.
- METADYNE, INC.
- METAL MATRIX CAST COMPOSITES, INC.
- METRIX COMPOSITES, INC.
- METSO POWDERMET AB
- MILLENNIUM MATERIALS, INC.
- MI-TECH METALS, INC.
- O'FALLON CASTING
- O'FALLON CASTING (CONTINUED)
- OSPREY METALS LTD.
- PACIFIC SINTERED METALS
- POETON INDUSTRIES LIMITED
- PLANSEE HOLDING AG
- PLANSEE HOLDING AG (CONTINUED)
- POLESE COMPANY, INC.
- RIBBON TECHNOLOGY CORPORATION
- SAFFIL LTD
- SHIKOKU CHEMICALS CORPORATION
- SINTER METAL IMALAT SANAYI A.S.
- SOLIDICA, INC.
- SPECIALTY MATERIALS, INC.
- SPECIALTY MATERIALS, INC. (CONTINUED)
- SPECIAL METALS CORPORATION
- STARMET CORPORATION
- SUMITOMO ELECTRIC INDUSTRIES, LTD.
- SUPERWEAR TECHNOLOGIES, INC.
- TALON COMPOSITES LLC
- TALON COMPOSITES LLC (CONTINUED)
- THERMAL TRANSFER COMPOSITES LLC
- TRANSMET CORPORATION
- TRITON SYSTEMS, INC.
- TRITON SYSTEMS, INC. (CONTINUED)
- LIST OF TABLES
- Summary Table:
- Table 1 TYPICAL PERFORMANCE BENEFITS/DRAWBACKS OF METAL MATRIX COMPOSITES
- Table 2 GLOBAL MMC COMPOSITING/PRODUCTION MARKET BY TYPE OF METHOD: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 3 GLOBAL MMC MATERIALS MARKET BY TYPE OF MATERIALS; VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 4 MMC-RELATED PATENTS ISSUED BY MATERIAL, 2000-2004
- Table 5 MMC-RELATED PATENT ACTIVITY BY COUNTRY MARKET, 1995-1999 AND 2000-2004
- Table 6 MMC-RELATED PATENTS ISSUED BY TYPE OF ORGANIZATION, 2000-2004
- Table 7 MMC-RELATED PATENT ACTIVITY BY ASSIGNEE, 2000-2004
- Table 8 SINGLE PATENT ASSIGNEES OF MMC-RELATED PATENTS, EXCLUDING INDIVIDUALS, 2000-2004
- Table 9 MMC APPLICATIONS BY MARKET SEGMENT
- Table 10 GLOBAL MMC MARKETS BY APPLICATION/SEGMENT: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 11 GLOBAL GROUND TRANSPORTATION MARKETS BY APPLICATION; VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 12 GLOBAL ELECTRONICS/THERMAL MANAGEMENT MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 13 GLOBAL ELECTRONICS/THERMAL MANAGEMENT MARKETS BY MATERIAL; VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 14 GLOBAL AEROSPACE MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 15 GLOBAL AEROSPACE MARKETS BY MATERIAL: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 16 GLOBAL INDUSTRIAL MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 17 GLOBAL INDUSTRIAL MARKETS BY MATERIAL: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 18 GLOBAL CONSUMER PRODUCTS MARKETS BY APPLICATION: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 19 GLOBAL CONSUMER PRODUCTS MARKETS BY MATERIAL: VOLUME, AVERAGE PRICES AND VALUE, THROUGH 2010
- Table 20 GLOBAL METAL MATRIX COMPOSITE MARKETS BY REGION, THROUGH 2010 (THOUSAND KILOGRAMS)
- Table 21 STRATEGIC ANALYSIS OF THE METAL MATRIX COMPOSITE MARKET
- LIST OF FIGURES
- Summary Figure:
- Figure 1 VOLUME OF GLOBAL MMC MATERIALS BY TYPE, 2001-2010 (THOUSAND KILOGRAMS)
- Figure 2 VALUE OF GLOBAL MMC MATERIALS BY TYPE, 2001-2010 ($ MILLIONS)
- Figure 3 METAL MATRIX COMPOSITE PATENTS ISSUED BY YEAR, 1995-2004
- Figure 4 MMC-RELATED PATENTS ISSUED BY MATERIAL, 2000-2004 (%)
- Figure 5 MMC-RELATED PATENTS ISSUED BY TYPE OF ORGANIZATION, 2000-2004 (%)
- Figure 6 VOLUME OF GLOBAL MMC MARKETS BY APPLICATION/SEGMENT, 2001-2010 (THOUSAND KILOGRAMS)
- Figure 7 VALUE OF GLOBAL MMC MARKETS BY APPLICATION/SEGMENT, 2001-2010 ($ MILLIONS)
- Figure 8 LIGHT VEHICLE ASSEMBLIES BY REGION, 1999-2010 (MILLION UNITS)
- Figure 9 LARGE COMMERCIAL AIRCRAFT DELIVERIES, 1995-2004
- Figure 10 TRENDS IN THE DIFFUSION OF COMPOSITES IN SELECTED COMMERCIAL AND MILITARY APPLICATIONS
- Figure 11 GLOBAL MMC SALES BY REGION, 1999-2005 (THOUSAND KILOGRAMS)
- Figure 12 GLOBAL MMC PERCENT OF MARKET SHARE BY COMPANY, 2005 (%)
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